TOPSIDE CONTROLSWELLHEAD CONTROL PANELS

WELLHEAD CONTROL PANEL

NEW ENERGY designs, manufactures and installs different types of wellhead control panels (WHCP) both onshore and offshore production facilities essential for the control, monitoring and safety of oil and gas production wells. Our professional team has more than 30 years of intensive experience in the design, manufacturing, supply and commissioning of WHCP. Our tailor-made panels enable safe operation of the actuated safety valves in the oil and gas production Xmas trees and flowlines by providing clean, hydraulic power and reliable operating and control features.

EXPERTIES

We specialize in Single, Multi, PLC and HMI programming based, solar powered and self contained wellhead control panels, which meet the highest standards of safety, performance and reliability. Our solutions are customizable for single and multiple wells ranging from pneumatic controls to an RTU based solution, on offshore platforms and even in hostile environments.

SINGLE WELL CONTROL PANEL

  • Suitable for any type of well to operate one subsurface safety valve and up to two hydraulic or pneumatic actuated surface safety valves.

MULTI WELL CONTROL PANEL

  • Multi well has same characteristics of the single-well panel but it also capable to control safety valves on multiple wells. NEW ENERGY’s designed multi-well control panels can be incorporated with removable and interchangeable well control modules, each controlling a single well which could easily separated and removed.
  • Proven know-how due long history
  • Long life of equipment,
  • Quality
  • Respect of the Customer’s Scheduling
  • Procurement in accordance with Client Vendor’s List (where applicable)

EXPERTIES

  • Application: Onshore (single well) / Offshore (multi well);
  • Installation: Permanent / Temporary removable drawer module (well test);
  • Power Supply Options: Pneumatic / Hydraulic / Flow Line Gas / Solar Power / Manual;
  • Hazardous area classification: Zone 0, Zone 1, Zone 2 / Zone unclassified;
  • Level of complexity: Conventional, hybrid, state of the art;
  • Details of valves to be controlled: Pressure levels, swept volumes;
  • Pneumatic Outputs: ESD Loop – 50 PSIG, Surface Safety Valves – 100 to 200 PSIG and process shut down requirements;
  • Driven Solution: Pneumatic / Hydraulic / Electric / Solar power / Manual;
  • Hydraulic Outputs: 0 to 20,000 PSIG Sub-surface Safety Valve and Surface Safety Valves;
  • Operating mode: Hydraulic oil / Instrument air;
  • Control pressure: 50-100PSI;
  • Operating Control: Local and remote operation enabled system.
  • Ingress Protection: IP54;
  • PUMP: Electric and/or pneumatic pumps suitable for use with mineral oil or water glycol-based fluids;
  • Area Classification: Class 1 division I / II;
  • Option for SCADA based control;
  • Requirement of auxiliary tanks;
  • Additional hydraulic outputs requirements;
  • SSV, SCSSV, wing valve and choke valve-controlled operation;
  • Fully enclosed assembly with the Hydraulic Power Unit providing a common source of hydraulic power for each well control module;
  • Electro-Hydraulic, Pneumatic-Hydraulic, or Electro-Pneumatic instrumentation and control interfaces;
  • Air or Natural Gas Supply – 100 to 200 PSIG;
  • Standard or H2S-CO2 (NACE) service;
  • Accumulators, filters and instrumentation for both LP and HP supply headers
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FIELD SERVICES

“WE OFFER A COMPLETE RANGE OF AFTER-MARKET SERVICES TO ENSURE THE SAFETY, RELIABILITY AND INTEGRITY OF CLIENT RESOURCES.”

NEW ENERGY Field Services personnel can provide 100% annual coverage for maintenance and support, or we can train your maintenance staff on how to perform the routine and customary service work to ensure good reliability and operation of our product. The experience accumulated by NEW ENERGY in the design of “Project Tailored” Control
Panel Systems goes from simple Valve Control Panel to the more complex system like:

  • Commissioning & start-up
  • Maintenance
  • Urgent repairs
  • Calibration
  • Leak tests
  • Functional and pressure tests
  • Off-line filtration
  • Revamping
  • Decomissioning
  • Actuator control panels
  • Well Head Control Panels (WHCP)
  • Pneumatic, hydraulic, gas over oil Actuators
  • Sampling systems
  • Measure and control Instruments

WELLHEAD CONTROL PANELS

Wellhead Control Panels